KAZAKHSTAN
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Mining and metallurgic industries
of Kazakhstan

 
Mining is the leading branch of industry in Kazakhstan and one of the most important for Kazakhstan as it adds 4% to its GDP. "Mining complex is still a significant part of our economy," Deputy Prime Minister and Ex-Minister of finance, Mr. Pavlov said.

The republic contains large reserves of chromium, gold, tungsten, copper, lead, and zinc. It also possesses great quantities of coal, petroleum, and natural gas. The value of mineral extraction increased in the 1990s, contrary to other sectors of the economy. The increase is attributed to a decision to invite foreign participation in developing the country's mineral wealth. In exchange for permission to operate Kazakh mines, the foreign companies were to invest in upgrading equipment, deal with social and ecological problems, and increase production.

During the first six months of 2000 production output in mining industry increased by 22.7% compared to the corresponding period of 1999. The production growth was secured by increasing rates of the processing industry is one of the key sectors of the Kazakh economy.

Since 1997, a number of tax incentives and preferences have been put in place for investors in this area. In parallel, the government import policy has been aiming to protect domestic producers and markets. In 2000, the governmental Import Substitution Programme for the light and food industries was approved, thus setting a favourable investment environment in this sector.

As a result, sustained growth has been seen in the processing industry over recent years, with production increasing by 17.4% in 2000. The development has been especially evident in metallurgy and metal working, the food industry, and in petroleum refining.


In 2000, the processing industry's output totalled 835.8 billion tenge, which was 46.5% of the overall industrial production. The sector employs 391,000 people, or 60% of the industrial workforce.

The mining industry also experienced growth in iron ore and non-ferrous metals extraction, as well as production of their concentrates, chalk, natural sand, gravel and broken stone.



The numbers of products of non-ferrous metals industries in Kazakhstan - the cooper, of course, zinc, aluminum concentrate. Among all the non-ferrous metal, which are produced in Kazakhstan, of course, the cooper is on the first place. Among the non-ferrous metals companies, operating and located in Kazakhstan, KazakhMys is the biggest one. "We are paying from 4 % to 6 % from the total amount of taxes in Kazakhstan. If we talk about the export volume of Kazakhstan, it was around 9 billion US dollars last year and about 6 % to 7 % (800 million US dollars) has been done by KazakhMys," Mr. Kim, General Manager of KazakhMys said.

"We have wire road plant, which is quite big. It is almost the biggest in the former USSR. We have a cable plant now. Nowadays we are trying to expand our activities throughout the Eastern Europe - to former Yugoslavia, Russia. We are looking for an opportunity of buying a small cable plant or plant, producing cooper pipes or some spare parts for the heating systems, construction. We are doing that along with the developing of mining and metallurgical complex, which is our own one not only in Kazakhstan, but also in Russia," he said.

At the moment China is becoming one of the biggest potential markets for exporters like KazakhMys. From year to year we are increasing the total export to China on 5 % to 10 %. But KazakhMys is mostly exporting its products to Europe. And the value of the market share of export to Europe, covered by KazakhMys, is up to 20 %. That means our cooper is well known in Europe.

Kazakhstan has vast organic and non-organic mineral deposits, which are the raw materials for the manufacture of a variety of chemical and petrochemical products. The country produces synthetic fibre, chrome compounds, calcium carbide, plastics, a wide range of technical rubber articles, etc., and is home to a large complex that processes phosphorite ore into yellow phosphorus, mineral fertiliser and synthetic detergents.

Most of the republic's manufacturing, refining, and metallurgy plants are concentrated in the north and northeast. In south-central Kazakhstan, the most important industrial centers are Shymkent (chemicals, light industry, metallurgy, and food processing), Almaty (light industry, machine building and food processing), and Zhambyl (chemicals, machine building, and food processing).

Last years the growth was observed in metal mining (which accounts for over 1/3 of the overall industrial production), in the production of natural gas, non-ferrous metals, crude oil and associated gas, as well as iron ore. However, the production of coal and lignite experienced some decline. The Pavlodar and Karaganda oblasts, which produce 96% the country's coal, started experiencing a declining trend in coal production since 1990.

In the manufacturing industry, which comprises over 50% of industrial production in Kazakhstan, production growth was reached due to the increase in production rates in ferrous metallurgy industry (134.7% increase), manufacturing of paper, pasteboard, and printed products (109.2%), the textile and sewing industry (107.8%), the chemical industry (104.1%) and in non-ferrous metal production (103%). In 1999 the production and distribution of power, water and gas fell by 4.9% compared with 1998.
124.9% of the previous year production index with 185.7 billion tenge-the overall amount of industry line production , ferrous and non-ferrous metallurgy contributing 58.1 and 100.7 billion tenge respectively. As for ferrous metallurgy there 1.4 times increase was observed, primarily due to increasing rates of ferroalloys, flat iron and steel rolling metals production, which constitute over 80% of the industry line output. Major product types: cast iron, pig-iron, specular cast iron, ingots and other semi-manufactured items from iron, non-alloy, stainless or other alloyed steel, tin, zinc-coated rolled metal, pipes, ferroalloys, etc.

In the field of non-ferrous metallurgy 17.5% increase was observed due to the growth in production rates of molybdenum (2.9 times), beryllium (2 times), copper and tin alloys, (1.6 times), lead, including secondary refined lead (1.5 times), refined copper (14.5%) and cupric oxide (11.6%).

The steel industry is an old industry. Kazakhstan trades with 65 countries, among them the biggest partners are China, Russia, Iran, European Union, Turkey, South East Asia, etc.

Kazakhstan has one of the largest metallurgical institutes situated in this place, which produces approximately 1000 of metallurgists per years. "If a father is a metallurgist, then it is likely that his son will be a metallurgist. In this part of the world, metallurgy is still a passion for its people," Mr. N.K. Choudhary, General Director of IspatKarmet considers. IspatKarmet is a biggest in Kazakhstan steel plant.

"Today we produce 5 mln. tones of crude steel and 3.8 mln. of stainless steel," the head of Ispat Karmet said. The success story of the industry is the success story of one company. " The L.N.M group came to Kazakhstan at the end of 1995. We have completed 7 years in Kazakhstan. The L.N.M. group has celebrated its 25 years. It is a very young group and none of the groups have grown as fast as the L.N.M group. It started in Indonesia 25 years ago, selling 25 thousand tones of steel and now they are selling 25 mln. tones of steel. Today we are the second largest steel company in the world. We are the only global steel company. We operate in 11 countries. Our success of the last 7 years is also thanks to the support of Kazakhstan government. On the top of it, the people of Kazakhstan appreciate this company very much," Mr. Choudhary tells.

The chrome industry of Kazakhstan began its development during Soviet period. In 1939 on the basis of Western Kazakhstan reserves of chrome, Donskoi Mining Plant was built. The next step was the construction of the Aktubinsk Ferro-metals Plant in 1943. This plant was specializing on the production of all kinds of ferro-metals. Further development of this sector was in 1960s - 1980s. Another plant, which was built in Pavlodar, Ermakovskiy Plant, at first specialized in ferro -celicium and then moved to ferro-metals. During Soviet time, all the ferro plants of Kazakhstan were part of one USSR ferro industry. Previously mentioned Donskoi Plant became a basis for the development of the chrome industry in Russia.

Year 1995 was the year when Kazakhstan chrome industry took its origins. At that time Kazkhrom was organized. It included Donskoi Mining Plant, Aktubinsk Ferro-metals Plant, and Aksuiskiy Plant. Besides, one more factory was built in Aktubinsk, which was in the same chemical industry but was not related to Kazkhrom.

Today Kazkhrom is number two in exploration and extraction of reserves and number three in the world after two South African companies in exploration and production ferro-metals. Besides, Kazkhrom has it own marganums refinery plant, which is not developed yet. It can offer exploration and enrichment of this ore as another way of development. It has a strong demand.
According to independent and our forecasts, the only countries that will dominate in this industry will be South African and Kazakhstan. Due to world crisis, many companies were not able to survive. Mr. Ibragimov, President of Kazkhrom tells, " The mine, Molodezhnaya, is the basis for our activities. Since Kazkhrom was organized, we eliminated several dangerous drawbacks of this mine. In 1996, we explored 460,000 tons of ore whereas in 2001 this figure was 2,000,000 tons of ore. We can produce much more than we can export. However, demand puts limit on it. For example, deep mine Centralnaya has reserves of 350000 million tons of ore. Today we explore 2600 million tons of ore every year. So, only this deep mine can supply us with the or for the next 100 years. Besides, we have deep mine Molodezhnaya, which useful life was prolonged for the next 20 years. The uniqueness of these reserves is that the level of chrome in the ore is more than 50%." Kazakhstan is the leader in the production of high-O3 consistency goods. The main market for the goods is outside CIS - USA, Europe and Japan.

Kazakhstan is rich not only in oil reserves but also in uranium. If to compare uranium reserves with oil reserves, the reserves of uranium are more. Kazakhstan produces uranium titanium and beryllium. Beryllium was completely directed to military purposes. When there was no more need in making compartments for weapons the need in beryllium disappeared as well. Today beryllium is dedicated to the aerospace industry, mostly because it is a very strong and light material. The second feature of beryllium is the ability to reflect neutrons. In the past Kazakhstan also used to produce tantalum for the aerospace industry. As soon as the need to produce parts of rockets disappeared, Kazakhstan stopped the production of Tantalum.

Today, KazAtomProm in charge of those materials, it is divided in three subsidiaries. The first one is a geological company that is searching for uranium reserves in southern Kazakhstan. This company exists since 1948 and is the oldest uranium company in this industry. The second company is in charge of uranium mining. Methods used do not produce waste. The third company is called Ulbinsk Metallurgical Plant, which produces pallets nuclear power plants. Mr. Zhakishev, Director of KazAtomProm said, "We learnt to produce peace-oriented goods. We have orders till 2010. We are planning to increase capacity by 30% by 2004. (…) KazAtomProm is a 100% export company. From an economical point of view, our company is very stable."
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