COMPANY
PROFILE |
Oil-refining plant with production capability
for refining 4 million tons of crude oil a year.
Gas terminal for reloading 4 million tons
of liquefied nature gas a year,
Steam and gas power station with a design
capacity of 800 megawatts.
Construction of sea ice-proof platforms
for "Sakhalin-2" project
STATEMENT
OF COMPANY |
A thorough analysis of conditions for fuel and
power industries in Primorye Region and the South
of the Far Eastern region of Russia shows that
Primorsky Krai is deficient in power production.
This was confirmed by the "Energosetprodukt"
Institute study for the "Scheme of development
of United Power Systems of The East until
2010." It verified that economic conditions
in the Primorye Region were hindered by the inefficiency
of power supply.
Chazhma Bay
Operating time for design capacities:
The main units and details of Vladivostok Power
Station-2, Artem and Partisansk power stations
will finish their designed resource. This will
result in the reduction production of electric
and heat power on the mounted capacities.
An additional to the plan for building the gas
and oil main pipelines toward the coast of the
Sea of Japan will increase already existing low
electrical power in Primorye Region. In addition
the high cost of production of heat and power
this has a very negative influence on the condition
of fuel and power complex and on the perspective
of economical development of Primorye. This is
caused by higher cost of supplying power carriers
because of remoteness of producer of fuel from
Primorye. Primorye Region economics completely
depends on oil-products producers of other parts
of Russia. Transport component of the fuel cost
is constantly growing because of increasing of
railway tariffs.
SOLUTION
TO SITUATION |
In order for the present condition to exist and
satisfy the electrical needs for the Primorye
Region. According to point 4.1.3.4. of the Resolution
of the Government of Russian Federation ? 169,
Marth,19th , 2002 "On the Federal special
purpose program on Economical and social development
of Far Eastern and Baikal Regions on 1996-2005
and up to 2010 "realization of the project
of building Primorye Oil and gas Complex are planned
on the territory of Phokino-ciy of Primorye Region.
Primorye oil and gas complex will be consist of:
* Steam and gas power station with a designed
capacity of 500 megawatt,
* Plant of re-gasification 0f 1milloin tons of
nature gas a year with gas terminal,
* Oil-refining plant with productivity of refining
of 4 million tons of crude oil a year.
The requirements of power carriers for re-gasification
plant and oil refinery will be satisfied by their
extraction from oil and gas from the deposits
on the shelf of Sakhalin island. In future this
will be done by the hydrocarbons, which are planned
to transport from Eastern and West Siberia toward
the coast of the Sea of Japan by means of main
oil and gas pipelines.
At present for realization of the project of building
the Primorye oil and gas complex the following
works are done:
* The decision of the Duma of Primorye Region
and the decision of Governor of Primorye Region
on building of Primorye oil and gas complex were
issued,
* The decision of Joint commission on placing
the productivity forces of Primorye Region ? 11-32/2748,
December 19th,, 1998, was issued.
* Works on "The substantiation of investments"
are finished on the whole,
* The area of 236 hectares in the district of
the Bay of Chazgma and the area of 100 hectares
in the district of Bay of Rasboynik were allotted
and agreements were received in according departments.
* The radiological survey of the Bay of Chazgma
and the Bay of Razboynik (land territories and
sea territories on the allotted lots.
* The scheme of placing objects of POAGC on the
allotted territories and rout of movement of ships
in the Bays of Chazgma and Razboynik were approved.
* The project and project decision were worked
out
* The topographical and geological works were
done.
* The documents for substantiation of estimate
of influence of the complex on surroundings.
* The state examination of Ministry of Defense
of Russia was done.
* The concordance of Ministry of emergency situation
and Ministry of interior affairs were received
Primorye oil and gas complex includes the
following units:
Oil-refining plant ;For refining 4 million
tons of crude oil a year.
Gas terminal: For reloading of 4 million
tons of liquefied nature gas a year,
Steam and gas power station: With designed
capacity of 800 megawatt.
Location: Russia, the South of Primorie
Region, The Bay of Chazgma
and Razboynik, the Sea of Japan
Beginning of construction - 2002 year.
The stages of construction:
1st stage - oil-refining plant, putting into operation
- 2004,
2nd stage - gas terminal, putting into operation
- 2006,
3d stage - steam and gas power station, putting
into operation - 2007.
Oil refining plant
The project of the oil-refining plant of POAGC
will be oriented to working with oil deposits
on the shelf just off Sakhalin Island. Eastern
and Western Siberia through the transport oil
main pipelines with the commodity market in Primorye
Region.
Characteristics of Oil-refining plant
The oil-refining plant consists of the following
main technological units:
1.Unit of demineralization and de-gidration of
oil,
2.Unit of atmosphere pipe still,
3.Unit of napht reforming,
4.Unit of motor petrol compounding,
5.Unit of the production of jet engine fuel on
the kerosene fraction.
The main units of all-plant equipment
1.Sea wharf equipped for receiving the oil tankers
and dispatch of oil products into tankers.
2.The raw material stock consisting of 5 reservoirs
with capacity of 50 000 m3 each
3.Reservoir stock of commodity oil products with
total capacity of 230 000 m3
4.Railway trestle bridge for pouring light and
dark oil products
5.Motor car trestle bridge for pouring oil products
6.Power equipment complex
7.Boiler-house
8.Repair-mechanical shop
9.Industry and firewater supply system
10. Central plant laboratory
11.Other subsidiary units
The feeding crude oil is planned to realize through
the receiving terminal in the Bay of Razboynik
and transport oil pipeline from Eastern Siberia
The gross volume of commodity output - 3 762
400 tons per year, including:
* liquefied propane-butane 26 400,
* motor petrol - 624 000,
* jet-engine fuel 300 000,
* diesel fuel, summer, 681 000,
* diesel fuel, winter, 545 000,
* ship power-generating fuel,
* brand DT,DM 321 000,
* marine residual oil, F-5 200 000,
* fuel oil, M-100 1 005 000
* Paving bitumen 61 000.
2.Delivery of raw material on the oil-refinery
The choice of raw materials for refining on the
plant in many respects determines the following:
* Scheme of transportation of delivery of oil,
* Technological scheme of oil-refining production,
* Current expenditure on production of oil-products,
* Technical and economical characteristics of
the
plant as a whole.
The oil will be delivered by the sea way from
the deposits of Sakhalin island and by transport
oil pipelines from Western Siberia.
3. The commodity market of finished oil products
The given commodity market is characterized by
presence of two component parts - assortment of
oil products consumed on the land and on the sea.
The land part of the commodity market of oil product
in Primorie Region consists of the following parts:
1. Power and heat producing capacities of "Dalenergo".
The necessity: 300-400 thousand tons of fuel oil,
M-100, a year.
2.Heat producing capacities of communal enterprises
of Primorie Region
The necessity: 750 -800 thousand tons of fuel
oil, M-100, a year.
1. Industrial consumers
2. The necessity per year: 500 thousand tons of
diesel fuel (350 thousand tons summer, 150 thousand
tons winter)
50 thousand tons of low octane gasoline,
250 thousand tons of avia kerosene
4.Retail network of the realization
The necessity per year:
Diesel fuel, summer: 100 thousand tons
Diesel fuel, winter: 200 thousand tons
High-octane gasoline: 500 thousand tons,
Low octane gasoline: 100 thousand tons
The total volume of realization: 2 500 thousand
tons a year.
To estimate correctly the sea part of market of
oil products isn't easy. The following estimation
of supposed realization of oil products could
be realized:
* Diesel fuel and its modification: 1 million
tons a year
* Marine residual oil, F-5: 300 thousand tons
a year,
Thus the whole capacity of market of Primorie
Region is equal to
* Fuel oil, M-40|100 - 1200 thousand tons a year,
* Marine residual oil, F-5 - 300 thousand tons
a year,
* Diesel fuel of all modification - 1800 thousand
tons a year,
* Aviakerosine - 250 thousand tons a year,
* High-octane gasoline - 500 thousand tons a year,
* Low octane gasoline - 100 thousand tons
* The total volume - 4 million 100 thousand tons
a year.
The sea part of market is perspective on expansion
the sale of oil products typical for it. The characteristic
feature of this component part is possibility
of delivery at ships not only basing on the seaports
of Primorie Region but at ships of the other regions
of Far East (Kamchatka, Sakhalin, Magadan) calling
at the ports of South part of Primorie Region.
The finished product delivery to the consumers
will be carried out by three ways:
- Motor transport,
- Railway transport
- Sea transport.
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The gross volume of commodity output of oil refining
plant is 3 762 400 tons per year.
The total volume of investment in the construction
of oil-refining plant is estimated at 375.8 millions
US dollars.
Financing construction of "Primorie oil and
gas complex" is planning at the expense of
the investment of foreign companies.
Repayment of credit is planning at the expense
of the sale of oil refining products.
The calculation of economical effectiveness of
the project of construction of oil refining plant
is given in the table. .
4.The terminal of liquefied natural gas
The terminal of liquefied natural gas (LNG) is
oriented on the gas of deposits on the shelf of
Sakhalin island according to "Sakhalin-1,2,3"
projects taking into account of forecasted gas
output level from the countries of Asian-Pacific
Region. Gas sea carriers will carry out LNG delivery
with commodity markets in Primorie Region.
In the submitted information about the construction
of the terminal of LNC The Federal special purpose
program "Gasification of Sakhalin, Khabarovsk
and Primorie Regions" issued by the Government
of Russian Federation (Resolution ? 852, July,
14th, 1999) is taken in account.
1.Characteristic of the terminal of LNG
The receiving LNG terminal is consists of the
following main technological units:
* LNG tanker,
* Moorage with LNG draining equipment,
* LNG reservoirs with immersion pumps,
* Pump-house of LNG feed with buffer vessel,
* Re-gasification station,
* Compressor house of evaporating gas,
* Gas measurement station,
* Steam and gas power station,
* Torch equipment,
* Auxiliary structure,
* Automatization,
* Cross-country gas pipe-lines -272 km,
* Gas vents,
* Distribution network - 4997.6 km,
The planned volume of production, tons a year
Liquefied propane-butane liquefied propane-butane
2.Delivery of LNG
LNG delivery to the terminal will be carried out
by gas sea-carriers of displacement up to 125
thousand tons.
"Sakhalin-1,2 & 3" projects envisages
the transportation of nature gas through gas pipe
line from settlement of Val to settlement of Prigorodnoe
(Sakhalin island) where nature gas will be liquefied
on the LNG plant and then LNG will be transported
to the countries of Asian-Pacific Region and Primorye
Region of Russia. Maximum planned volume of gas
delivery to terminal is equal to 4 millions tons
a year.
On the route of gas transportation from Sakhalin
to Primorye one gas sea-carriers of capacity of
150 000 m3 is planned to use. This gas sea-carrier
will ensure LNG delivery in the volume up to 4
million tons a year.
3.Commodity Market
With the crisis situation and the condition of
lack of coal in storehouses the necessity of fuel
oil is sharply increased. Supposed expansion of
industrial production is connected with the growth
of the necessity of fuel, heat and electrical
energy. If the usage of gas will remain on the
present level that 13,2 million tons of oil fuel
is necessary to deliver to Primorye Region
LNG delivery to Primorye Region via receiving
LNG terminal allows changing the structure of
fuel balance and reducing the needs of coal and
fuel oil considerably. The gas portion in the
fuel balance in 2020 year will increase to 70
%. The total effect of gas using consists of 17-dollars/1000
m3. The throwing the harmful substances in atmosphere
will be decreased. The enterprises of "Dalenergo"
and communal enterprises will be reconstructed
on cheaper sources of receiving of electric power
and heat supply -natural gas.
Calculated necessity of natural gas in Primorye
Region
Graph
1
The total volume of capital investment will be
equal to 565,88 millions US dollars not counting
the cost of the construction of steam and gas
power station on the following positions:
Graph
2
Financing construction of reception terminal
of LNG is planning at the expense of the investment
of foreign companies.
Repayment of credit is planning at the expense
of the sale of LNG to consumers of Primorie Region.
The calculation of economical effectiveness is
given in the supplement. .
Heat Power Station (HPS)
The heat power station of total capacity of 750
megawatts consists of the following units:
Three steam and gas units with capacity of 250
megawatts each including
- one gas-turbine units type of 501 F "Mitsubishi
Yeavy Industries" with capacity of 159 megawatts,
- one waste-heat boiler of Russian production
Kinematical scheme - one shaft monoblock
Using the heat of live steam extraction from steam
turbine will ensure delivery of heat to consumers
in the form of superheated vapor, in the quantity
0f 400 hakacalorie's per hour. The efficiency
of production of electric power (condensing conditions)
is equal to 55%. The efficiency of useful utilization
of fuel is equal to 80%.
The consumption of electric power for own needs:
For delivery of electric power - 2.7%,
For delivery of heat - 17.5 kilowatts-hour/hekacalorie
In this case the following consumption of fuel
is ensured:
* Specific consumption of equivalent fuel for
delivery of electric power: 0.222 kg /kilowatt-hour.
* Specific consumption of equivalent fuel for
delivery of heat - 132 kg /hekacalorie.
The cost price (in the case of fuel cost -140
USD for 1000 m3 of LNG):
* Electric power - cents / kilowatt hour (including
the fuel part - 0.68 cents/ kilowatt-hour.
* Heat USD/hekacalorie (including the fuel part
- 6.5 USD/Hekacalorie)
The fuel using on the heat power station is liquified
natural gas. The cold received during the re-gasification
process is used for creation of lower vacuum in
condensing turbines and for practical needs (frozen
foods and so on).
The quantity of cold using during the process
of re-gasification of LNG - 80 hekecalories/hour
is using to deepen the vacuum in the condenser
of steam turbines (up to 0.035 MPa)
Suggestion for manufacturing gravitation type
foundation of sea ice proof platforms in the dry
dock in the district of the Bay of Chargma in
Primorie Region
The main criterion determining the choice of optimum
placing if the sites of manufacturing of the platforms
are the followings:
· Availability of nature and climatic conditions,
ensuring the qualitative fulfillment of works
on platform construction;
· Availability of comfortable unoccupied
seaside territories, allowing the placing of the
units of construction industry and its infrastructure.
· Availability of the natural depths ensuring
a little volume of bottom deepening;
· Possibilities of the providing with construction
materials, water and power resource.
· Developed network of motor-car roads
and railway;
· Possibilities of the construction enterprises
disposed near the district of the platform construction;
· Possibilities of the making up of the
manpower on the new-established production of
the platforms.
· Social and life infrastructure of platform
manufacturing
Chosen site for construction of platforms is situated
on Western coast of the Bay of Charzhma in 10
km fart from Fokino city.
In the late of 70s the construction base was organized,
building site-engineering prospecting was done.
Project documentation was worked up. The building
works have been started. In the middle of 80s
the formation of territory has been complied,
bottom-deepening works on the approaching channel
to the dry dock have been done and the other coast
units have been built.
The rough foundation area of the dock with taking
out the soft soil and the construction of cofferdam
were done.
The water area dimensions of the construction
foundation area behind the existed cofferdam are
approximately 375x70 m depths are from 1 to 16.5
m in accordance with soundings made in November,
1997.
According to depth parameters foundation area
has two pronounced sections:
- Swallow water section with dimensions of 260x210
m and depth up to 1.4 m (northern section)
- -Deep- water section with dimension of 370x210
and depth from 6 to 15.3 m (southern section)
During the period from 1998 to 2000 the necessary
concordance of Ministry of Defense were received,
in 2000 the area of 100 hectares was allotted.
On the base of this land allotting Private Joint-Stock
Company "Primorie Oil and Gas Compex"
has received the permission on projecting the
construction.
The chosen site for construction of sea ice-proof
platforms has the established infrastructure at
present. It consists of:
· Foundation area of non-complied dry dock
· motor car roads,
· spur track railways,
· electric power lines,
· communication facilities,
· water pipe-line, 500 mm diameter,
· sea wharf, 360 m, with depths of 13 m,
· approach channel for withdrawal of the
platforms to the free sea with depth of 13 m,
· hydrological works and inspection of
the existing wharf embankment with length of 360
m were made,
· topographical and geological investigation
of the construction size was made,
· ship-repairing plant which infrastructure
will be used during the construction of platforms,
· stone quarry with the whole stock of
hydro-technical stone of 19 million cubic meters
at a distance of 5 km from the construction size,
· Sand quarry with the whole stock of sand
of 2million cubic meters near Rechitsa village
at a distance of 35 km from the construction size.
· open and close storehouses for storage
of materials,
· contract construction organizations directly
specializing on the hydro-technical structures
in cities of Fokino, Nakhodka and Vladivostok,
· availability of skilled manpower in Dunay
settlement and Fokino city,
· habitation and social and cultural conditions
of life,
· Cement: city of Spassk-Dalniy. Delivery
by railway and motor-car transport.
· Pre-project materials of dry dock for
building two platforms with dimensions of 110x110
m.
Conclusion
1.Acceptence of principle construction decisions
on building dry dock in district of the Bay of
Chazhma, Fokino-city, for manufacturing dwell
platforms in accordance with project"Sakhalin-1"
and "Sakhalin-2" gives the opportunity
to its placing on considering site.
2.The considering site for building sea ice-proof
platforms has the following main advantages on
comparison with other non developed sites:
* Existing production infrastructure including
both newly built units and the capacity of existed
ship-repairing plant,
* Availability of engineering-geodesic and engineering-geological
prospecting the construction site.
* Readiness of the first stage of works for organization
of construction foundation area of dry dock: completing
the rough foundation area and construction of
coffee-dam,
* Availability of quarries of construction materials:
stone of 19 million cubic meters and quarry with
the whole stick of sand of two million cubic meters.
* Availability of approaching channel for withdrawal
of the platforms with depths of 13 m.
3.For construction of considering production complex
contract construction organizations specializing
on the hydro-technical and industrial construction
and situated in cities of Fokino, Nakhodka and
Vladivostok can be enlisted.
4. Using the non-completed building production
allows to reduce the duration of construction
of production basis for manufacture of the platforms
on the given building site in comparison with
new territory on 1.5 years. The variant of dock
of slope shape offered by "Vostokproektverf"
institute will have the following advantages:
simplicity in building,
cutting of expenditure of construction materials
and structure, shortening of duration of construction
possibility of earlier laying of first platform
on the building slip.
5. The construction of dock and building platform
may be combined with the ending of the works to
cut the duration and cost of construction.
6. The whole duration of earthwork on completing
the dock will be 9-10 months approximately.
7. The technical equipment of ship-repairing plants
of Primorye Region allows enlist them as the contract
organizations for manufacturing and mounting of
metal structures of upper structure of platform.
The availability of reserve site in the district
of dry dock in the Bay of Cargma allows us to
mount enlarged metal structures of integrated
deck. The berths of adjoining water territories
allow to finish the construction of platform afloat.
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