Kazahkstan
A giant at the heart of the Central Asia

Mr. N.K. Choudhary


Interview with:
Mr. N.K. Choudhary, General Director and CEO.



Plant office and sales co-ordination
Ispat Karmet Jsc

472319 Termitau City
Lenin Avenue 1
The Republic of Kazakhstan
Telephone: + (7) 321 356 2600
Fax: + (7) 321 391 9191
E-mail: marketing.karmet@ispat.com

For all marketing information and enquires, please contact
IK International FZE, LOB 15521-23/25-27, PO Box 176619, Jebel Ali Free Zone, Dubai, UAE
Tel: + 971 4 881 1662/1665
Fax: + 971 4 881 1663/1664
Email: iki@emirates.net.ae

 
HISTORY OF ISPAT KARMET INTERNATIONAL N.V.



1976 - Ispat Indo, a member of The LNM Group, is established in Indonesia as a greenfield site, with a planned production of 65,000 metric tonnes of bars per annum.

1981 - Ispat Indo constructs a steel melt shop to produce up to 300,000 tonnes per annum (tpa) of its own billets.

1989- Caribbean Ispat Limited, a subsidiary of Ispat International N.V., is formed to lease the Iron & Steel Company of Trinidad & Tobago, a modern, technologically advanced steel complex. Caribbean Ispat is profitable in its first year, following a strategy designed to increase production, improve processes, reduce costs, improve product mix and broaden customer base. This marks the beginning of a global acquisition strategy to become the world's largest steel producer using the integrated mini-mill process, which reduces reliance on externally sourced raw materials.

1992- As part of the privatisation of the Mexican steel industry, Sibalsa, Mexico's third largest steel producer, is acquired and renamed Ispat Mexicana. Ispat Mexicana was built by the government at a cost of $2.2 billion, and comprises a highly modern, integrated mini-mill complex. At the time of takeover, production is at 25% of capacity. The company also acquires strategic non-core interests, such as PMT, a welded line pipe mill with a capacity of 330,000 tpa, a 50% interest in Sersiin, which manages captive port facilities, and whose services include distribution of electricity and production of lime and industrial gases, as well as a 50% interest in Pena Colorado, with an iron ore production capacity of 3 million tpa. Subsequent operating improvements achieve a dramatic turnaround, making Ispat Mexicana one of the world's lowest cost and highest quality slab producers.
1994- Sidbec-Dosco, Canada's fourth largest steel producer, is acquired from the Government of Quebec and renamed Ispat Sidbec Inc. Following the restarting of its mothballed direct reduced iron ("DRI") plant with a capacity of 500,000 tpa, and the introduction of other cost and quality drives, Ispat Sidbec quickly returns to profitability. The assets of Caribbean Ispat, now the largest non-oil industrial complex in the Caribbean, are acquired.
1995- Hamburger Stahlwerke, Germany's fourth largest wire rod producer, is acquired, purchased for its world renowned expertise and innovations in the integrated mini-mill process and wire rod rolling. Ispat Hamburger Stahlwerke later returns to profitability, following the increased production of high grade steels and cost reduction. Ispat International Limited and Ispat Shipping Limited are formed in the UK to provide techno-commercial services to the Group, and to meet its growing shipping requirements and provide value-added services to customers. Ispat International buys four dry cargo panamex vessels and a fifth one in 1997. Ispat Mexicana and Caribbean Ispat begin a $600 million capex programme to enhance their competitive position and increase capacities. Ispat Indo implements capacity expansion to increase steel and wire rod capacities to 650,000 tpa each. The LNM Group acquires the assets of a 5 million tpa blast-furnace steel plant in Kazakhstan, renamed Ispat Karmet Jsc, one of the world's largest single-site, integrated steel plants. In keeping with the Group's track record, Ispat Karmet Jsc is transformed in its first year and becomes profitable.
1996- Ispat International acquires Irish Steel, the country's only steel producer from the Irish government, which is renamed Irish Ispat Limited. Ispat Karmet Jsc acquires a 435 megawatts power plant and 15 coal mines to further increase vertical integration. The mines have established reserves of 1.7 billion tonnes, which at current levels of production guarantee supply of the steel plant's coking requirements for the next



1997- Ispat International N.V. with main steelmaking operations in Mexico, Trinidad, Canada, Germany and Ireland, completes a $776 million Initial Public Offering, the largest in the world steel industry (excluding privatisations) and lists on the New York and Amsterdam Stock Exchanges on August 7.Ispat Mexicana commissions a new 3.5 million tpa pelletiser plant and completes construction of a new 1.2 million tpa DRI MIDREX (module within 23 months), creating a world record in the commissioning of new DRI plants.Ispat Stahlwerk Ruhrort and Ispat Walzdracht Hochfeld, with an annual steelmaking capacity of 1.7 million tpa, are acquired from Thyssen AG, positioning Ispat International at the top end of the quality pyramid in Europe. Ispat Stahlwerk Ruhrort announces installation of a 1.3 million tpa billet caster in 1998.

1998- Acquires Inland Steel Company, the fourth largest steel producer in the U.S., which was renamed Ispat Inland Inc. The company produces steel sheet and strip and special quality bar products at its Indiana Harbour Works and I/N Tek and I/N Kote for a broad base of customers in industries including the automotive, appliance, office furniture and service centres in North America.

1999- As part of the consolidation of the European long products sector, Ispat International acquires Unimetal Group, including Trefileurope and SMR from Usinor, to become the largest producer of high quality wire rods in Europe.
2000- Ispat International is actively implementing a multi-phase effort that will utilise e-commerce to consolidate its position in the global steel industry and to build leadership in the new steel economy. Ispat's vision is that e-commerce should be applied throughout the organisational supply chain.

2001 - In February, Dr. Sittard is succeeded by Malay Mukherjee, Chief Executive Officer of Ispat Europe, who is currently President and Chief Operating Officer of Ispat International N.V. On June 15, Irish Ispat Limited, a subsidiary of Ispat International N.V. announced the shutdown of its steelmaking operations in Haulbowline, County Cork, Ireland and the calling of a creditors meeting for the appointment of a liquidator. LNM Holdings N.V., a member of The LNM Group, acquired 70% ownership from the government of Algeria with respect to ALFASID and certain of its subsidiaries, renamed Ispat Annaba and the iron ore mines in Ouenza and El Boukhadra, renamed Ispat Tebessa, belonging to FERFOS. Ispat Annaba has an annual crude steel capacity of 1.8 million tonnes. LNM Holdings N.V. and Authority for Privatisation and Administration of State Ownership (APAPS), signed the closing documents for the privatisation of SIDEX S.A., the integrated steelworks in Galati, Romania at a signing ceremony held in London on November 6. Sidex, which represents 4 per cent of industrial production of Romania, has been widely regarded as critical to the country's economic reform.

2002 - At a general shareholder meeting of South African steel producer Iscor Limited on January 15, shareholders overwhelmingly approved a business assistance agreement with LNM Holdings N.V. The agreement is a performance-based partnership between the two steel companies in terms of which LNM will provide business assistance to Iscor over the next three years in exchange for Iscor shares, provided that certain cost saving thresholds are met. LNM Holdings N.V. signed the Share Purchase Agreement with the National Property Fund on June 17, 2002, to acquire Nova Hut, the largest steelmaker in the Czech Republic. This follows the resolution passed on June 5, 2002 by the Czech Government approving the sale of its entire stake in Nova Hut to LNM Holdings.

ISPART KARMET JSC, KAZAKHSTAN

Ispat Karmet Jsc is one of the largest single-site integrated steel plants in the world. Located on the banks of the Nura river, it covers about 5,000 hectares and has a steelmaking capacity of 5 million tonnes per annum.
Ispat Karmet Jsc has one of the most modern steel plants with excellent infrastructure facilities as well as access to Kazakhstan's abundant supplies of basic raw materials such as coal, iron ore and energy. In keeping with The LNM Group philosophy of securing cost-effective raw materials, Ispat Karmet Jsc has a 435 MW thermal power plant, 1.5 billion tonnes of coal reserves and an extensive rail network.
Ispat Karmet Jsc's JSC integrated steel complex can be broadly divided into: coke making, iron making through blast furnaces, steel making using basic oxygen furnace (BOF) technology, ingot casting, hot rolling, cold rolling and coating lines for electrolytic tinplating and hot-dip galvanising (HDG).
Production Facilities



? 5 coke oven batteries operating with a combined capacity of 2.6 million tpa
? 6.5 million tpa sintering plant, with direct feed to blast furnaces
? 3 blast furnaces operating with a capacity of 4 million tpa of hot metal
? 3 X 300 MT converters and 2 X 600 MT open-hearth furnaces with an annual capacity of 5 million MT
? Slabbing mill with a capacity of 5 million tpa
? 1,700 mm hot strip mill with 5 roughing stands and 7 finishing stands with a capacity 4.6 million tpa
? 1,700 mm 5 stands tandem cold rolling mill, with a capacity of 1.4 million tpa
? One 1,400 mm 6 stand continuous cold rolling mill with a capacity of 800,000 tpa
? 3 electrolytic tinning lines with a total capacity of 375,000 tpa
? 1 galvanising line with a capacity of 320,000 tpa




PRODUCTS

· Slab
· Hot Rolled Steel
· Cold Rolled Steel
· Coated Steel
· Black Plate
· Electrolytic Tinplate
· Coke and Chemical Products

Ispat Karmet world class steel portfolio, international quality standards, modern packaging and on-time delivery meet the demands of our customers in various industries: tub and pipe making, service centers, consumers goods and appliances. Customer service has always been Ispat Karmet number1 priority.


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